Acing In The Manufacturing Of Pharmaceutical Products

Acing In The Manufacturing Of Pharmaceutical Products

The pharmaceutical industry produces a range of products like injections, powders, liquid medications, capsules and tablets. The industry is one of the most regulated industries all over the world and all manufacturers must make sure they meet these standards. It is imperative to make sure that all the processes and equipment used are safe for the employees to use and guarantee consumer safety as well. There are manufactures that rely on outsourcing services while others work in-house to manufacture and develop new medicines and drugs.

You should keep in mind that the quality of equipment and tools used in the manufacturing stage has a direct effect on the end product. Therefore, it is wise for any pharmaceutical manufacturer to use advanced and modern equipment to produce high quality medication. A manufacturer will need a range of equipments which are specialized for specific purposes and some of these equipments are:

1. Pharmaceutical mixer

Proper mixing is essential when it comes to pharmaceutical manufacturing thus it is imperative to make sure it is the right one. However, you should note that there are different kinds of mixers in the industry with different functions and capacities. You need to put into consideration the product that you are going to create. For instance, a shear mixer is normally used when it comes to emulsification and when a gas, solid or liquid need to be combined with another liquid.

2. Tablet press

This machine is also known as pill press, tablet making machine and tablet compression. It is used to change powder into a tablet of continuous mass and size. It can produce tablets in various shapes like oval, capsule or round. You should note that apart from the pharmaceutical industry, this machine is also used in other industries like cosmetics, herbal and confectionary. Depending on its capacity, it can help produce from 250,000 tablets to 1 million tablets in one hour.

There are two types of tablet presses in the market which are single punch press and rotary press. The single punch press is semi portable and can be used mechanically or by hand. It has adjustable features like punch compression, tablet width and penetration. The rotary press includes the latest technical advancement and is used to produce different shapes and kinds of tablets. The rotary press is power driven and is custom made according to the manufacturer’s requirements.

3. Inspection machines

These machines are in great demand because they are used to ensure timely delivery of pharmaceutical products that are error free. They are used during the final inspection of the packages, products as well as other attributes like consistency, weight, mass, color and size. Any product that does not meet these standardized or preset values is not released in the market. This allows the manufacturer to maintain a high level of consistency and quality products.

The kind of pharmaceutical inspection machines used will depend largely on the area of application like bottle inspection machines, capsule inspection machines and vial inspection machines. Bottle inspection ensures that containers and glass bottles do not contain any defects that may be harmful to the consumer. Capsule inspection is used for accurate and fast identification of visual defects and sorts them out from the rest. Vial inspection is used to inspect ampoules and vials for incomplete seals or pinholes and cracks under the closure or cap of the vials.

4. Labeling machines

These machines are used to stick labels on different items like packages, products or containers. The application of labeling machines includes beverages and food, agriculture, chemicals, electronics as well as pharmaceutical. In the pharmaceutical industry, the label includes list of features, quantity, expiration date, manufacturing date, ingredients, product’s name and company logo among others. A labeling machine can be fully automated, semi automatic and manual.

Semi automatic and manual machines are user friendly while fully automatic labeling machine needs expertise to operate. The whole process of labeling the products is made easier and fast which as a result reduces labor cost. Other benefits associated with using a labeling machine are quick process, perfect labeling and reduction of wastage for the labels. Additionally, the machines do not require high maintenance and can be serviced when the need arises. Learn more about the best practices to carry out if you own a medicine company, on this website: